Transform Factory Data into Intelligent Action with iQ Agent and GENESIS64™

AI-Powered Industrial Intelligence for Smarter Factory Operations

Modern factories generate large volumes of operational data every day—from PLCs, machines, sensors, production lines, energy meters, quality systems, and enterprise applications. The challenge is not only collecting this information, but turning it into timely and actionable insights.

iQ Agent, developed by AS A SERVICE TECHNOLOGY CO., LTD. (AS TECH), is an AI-powered industrial analytics platform designed to help manufacturers connect, analyze, and interpret operational data more intelligently.

When integrated with GENESIS64™, Mitsubishi Electric’s SCADA and visualization platform, iQ Agent helps transform real-time factory data into meaningful insights that support faster, more confident, and more proactive decision-making.

Learn more about the official GENESIS64™ and iQ Agent solution:
AI-Powered GENESIS64™ with iQ Agent — Mitsubishi Electric Factory Automation Thailand

From Real-Time Visualization to Intelligent Decision Support

GENESIS64™ enables factories to visualize operational information through real-time dashboards, alarms, historical trends, and centralized monitoring screens. It helps operators, engineers, and management teams understand what is happening across machines, production lines, utilities, and facilities.

iQ Agent extends these capabilities with an intelligent AI analytics layer.

Instead of manually reviewing multiple dashboards, reports, and databases, users can ask questions in natural language and receive data-driven answers, analysis, and actionable insights. iQ Agent works as an intelligent data assistant that helps teams understand complex operational information faster.

Together, GENESIS64™ and iQ Agent enable manufacturers to move beyond monitoring events and begin understanding why they occur, what may happen next, and where operational improvements should be prioritized.

End-to-End Solution Flow

1. Data Collection

The solution can connect to relevant factory data sources, including:

• PLCs, controllers, and shop-floor equipment
• Production machines and IoT sensors
• Energy meters and facility systems
• SQL databases and historical production records
• MES, ERP, quality control, and maintenance systems
• GENESIS64™ real-time and historical operational data

This creates a connected data foundation across both operational technology and enterprise systems.

2. Real-Time Visualization with GENESIS64™

GENESIS64™ provides real-time visibility through dashboards, alarms, trends, and centralized monitoring displays.

Factory teams can monitor key operational indicators such as production output, machine status, OEE, energy consumption, quality performance, and alarm conditions across production lines or facilities.

3. AI Analysis and Improvement with iQ Agent

iQ Agent analyzes connected factory data to identify patterns, relationships, anomalies, and improvement opportunities.

Users can ask questions such as:

• Why did the defect rate increase during the previous production shift?
• Which machine condition or process parameter is related to quality issues?
• What factors are affecting production efficiency?
• Which production line shows a higher risk of performance loss?
• What production volume is expected in the coming weeks?
• How can energy consumption be improved during peak operating periods?

iQ Agent helps translate complex factory data into clear and practical insights for engineers, supervisors, planners, and management teams.

Key Capabilities

AI Chat and Intelligent Search

Ask questions about factory operations using natural language. iQ Agent helps users search connected data, summarize findings, and obtain relevant insights without requiring advanced data-analysis skills.

Root Cause Analysis and Correlation Discovery

Analyze relationships between machine conditions, production parameters, quality results, material information, environmental factors, and shift data to support faster investigation of operational issues.

Anomaly Detection

Identify unusual patterns in production performance, machine conditions, quality data, energy consumption, and other operational indicators—helping teams investigate potential issues earlier.

Prediction and Forecasting

Use historical and current data to forecast production demand, operational trends, quality performance, and other business or factory indicators.

AI-Powered Dashboards and Reports

Present AI-generated insights through GENESIS64™ dashboards and operational displays, bringing real-time visualization and intelligent analysis together in one connected environment.

On-Premises, Secure by Design

For organizations with strict security and data-governance requirements, iQ Agent can be deployed within the factory environment. This enables organizations to retain control over operational data while benefiting from AI-powered analytics.

Practical Manufacturing Use Cases

Improve Production Quality

Analyze quality results together with machine parameters, process conditions, formulas, and shift information to identify possible causes of recurring defects and reduce rework.

Reduce Unplanned Downtime

Detect abnormal operating patterns and equipment-performance changes early, helping maintenance teams investigate potential risks before they affect production availability.

Enhance Production Planning

Combine production history, demand patterns, order data, and operational constraints to support more accurate planning and forecasting.

Optimize Energy and Utility Usage

Analyze energy consumption across machines, production lines, and time periods to identify inefficiencies and support energy-management initiatives.

Support Faster Management Decisions

Provide engineers, supervisors, and executives with a shared view of operational performance, key risks, and improvement opportunities through centralized dashboards and AI-generated insights.

Build a More Intelligent Factory with AS TECH

The future of manufacturing is not only about collecting more data. It is about understanding data quickly, acting on insights confidently, and continuously improving operations.

By combining GENESIS64™ real-time visualization with iQ Agent AI-powered analytics, manufacturers can create a connected operational intelligence platform that supports greater visibility, deeper analysis, and smarter decision-making.

iQ Agent helps organizations move from reactive problem-solving toward proactive operational improvement—turning factory data into practical intelligence for better productivity, quality, efficiency, and competitiveness.

Start Your AI-Powered Factory Journey

Whether your organization is beginning its smart-factory initiative or looking to enhance an existing GENESIS64™ environment, AS TECH can help design an AI solution aligned with your operational requirements.

Transform factory data into intelligent action with iQ Agent and GENESIS64™.

For more information about the integrated solution, visit:
https://www.mitsubishifa.co.th/en/solutions/efactory-alliance/ai-powered-genesis64